China manufacturer OEM Professional Injection Compression Molded LFGB Soft Silicone Rubber Parts

Product Description

OEM Professional Injection Compression Molded LFGB Soft Silicone Rubber Parts

 

Product Parameters

Brand Name Silicone Molding Products(Customized)
Material 100% silicone
color Transparent, white or other customized colors  
Place of Origin china
Working Temperature – 60°C to +260°C
Features Can bear High temperature and High Pressure  
Size As your requirement
Application Water dispenser,Fish tank ,Medical equipment, Coffee machine, Food and Beverage, Air and Gas lines, Chemical lines, Laboratory and reserch, Protective jacketing, Water and Fluid lines.  

 

Product Description

Feature
1. The flexibility and anti-aging capability is very good. 
2. Rubber seal could stop air, water and dust enter the machine system, which could protect the machine or parts to be healthy and working well.
 
Application
Widely used in various kinds of industries, including auto parts, doors, windows, containers,machines, control cabinets, construction, ship industries etc.

 

Packaging & Shipping

Packing Type  Customized package
Packing Material Inner PE film wrapped over each roll + outer woven bag ( 3~4 rolls/bag) or outer carton box (one roll/carton box), palletized for extra reinforcement if necessary
Shipping Marks Neutral packing with printed marks.
Freight  Sea (FCL & LCL) or air freight
Delivery Time Shipped out within 1-7 days after receiving PO and payment(for new customer).

 

Company Profile

 

 

HangZhou Xihu (West Lake) Dis.xin Technology company founded in 2015Y, the factory located in HangZhou HangZhou district. The company specializes in the production of silicone tube, silicone strip, silicone foam pad and various specifications of silicone molded parts and other silica gel products, widely used in food, medicine, daily chemical, hardware and other industries.

HangZhou Xihu (West Lake) Dis.xin complies with the development of the global silicone product industry, and provides the majority of new and old customers with high quality and low price, which received unanimous praise from customers. Based years of rich experiences in production and R&D silicone products, in line with “strives for the survival by the quality, seek development by service” business philosophy, HangZhou Xihu (West Lake) Dis.xin improved the production technology, equipment and management concept continuously. HangZhou Xihu (West Lake) Dis.xin currently has 5 silicone extrusion lines each with 12 CHINAMFG drying tunnel, 10 sets silicone molding machine with total 20, 4 group liquid silicone injection machine, and the senior engineers and technicians with 28 person.

Embracing change and following the trend, HangZhou Xihu (West Lake) Dis.xin established the New Energy Business Division in March 2571, which is a subsidiary of HangZhou Xihu (West Lake) Dis.xin Technology Co., Ltd. It is a high-tech enterprise integrating product research and development, production, sales and after-sales service. With the keen market sense of smell and strong sense of crisis management, based on the unique market advantage, HangZhou Xihu (West Lake) Dis.xin is facing a new fasting development, and gradually into a global competitive and influential ribbon cable series products (including wiring harness, terminals, test board, etc. ).

HangZhou Xihu (West Lake) Dis.xin is a integrit, pragmatic, innovative and enterprising company. It pays high attention to cultivate comprehensive talents with innovative consciousness and enterprising spirit. Talent is the growing capital of the enterprise, Xihu (West Lake) Dis.xin kept going on improving the rules and regulations, and always brought the talents into full use and best use in order to maintain the enterprise long-term development.

Looking CHINAMFG to the future, under the innovative business marketing operation mode, Xihu (West Lake) Dis.xin technology will maintain the original intention, and keep the principle of “people-oriented, customer first” to make sure the company direct to specialization, standardization, and internationalization. Our goal is to provide competitive & quality products and services to our customers, and we are seeking for long time business cooperation and aiming for CHINAMFG business relations with our customers worldwide.

 

 

 

FAQ

Q1: Do you have your own factory?
A:Yes, we have our own factory established more than 12 years.

Q2: Silicone seems to be more expensive than other rubber, why is this?
A: Silicone is more expensive than most rubber types because it is a speciality high performance
polymer with outstanding qualities. It is made in relatively low quantities and requires expensive
and complicated primary manufacturing facilities.

Q3: What is the difference between ‘curing’ and ‘vulcanization’?
A: The terms curing and vulcanization essentially describe the same thing – the transformation of
the polymer into a cross-linked rubber.

Q4: Why is silicone used in food applications?
A: Silicone rubber is among a number of rubber types that can be used in contact with food. It has
the advantage of being a low taint non-toxic material.

Q5: Do you provide sample? Is it for free or not?
A: Yes, if we have it in stock we can offer the sample for free, while you need to pay for the freight
cost to your country.

Q6: When can you launch delivery after I placed order?
A: If there is stock, 2-5 days; if not, 15-30 days depends on the quantity.

 

 

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Material: Organic Silicone
Application: Household, Medical, Industrial, Agricultural
Certification: ISO, FDA, REACH, RoHS
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

Can injection molded parts be customized or modified to meet unique industrial needs?

Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:

Design Customization:

The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.

Material Selection:

The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.

Surface Finishes:

The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.

Color and Appearance:

Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.

Secondary Operations:

Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.

Tooling Modifications:

If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.

Prototyping and Iterative Development:

Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.

Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.

Are there specific considerations for choosing injection molded parts in applications with varying environmental conditions or industry standards?

Yes, there are specific considerations to keep in mind when choosing injection molded parts for applications with varying environmental conditions or industry standards. These factors play a crucial role in ensuring that the selected parts can withstand the specific operating conditions and meet the required standards. Here’s a detailed explanation of the considerations for choosing injection molded parts in such applications:

1. Material Selection:

The choice of material for injection molded parts is crucial when considering varying environmental conditions or industry standards. Different materials offer varying levels of resistance to factors such as temperature extremes, UV exposure, chemicals, moisture, or mechanical stress. Understanding the specific environmental conditions and industry requirements is essential in selecting a material that can withstand these conditions while meeting the necessary standards for performance, durability, and safety.

2. Temperature Resistance:

In applications with extreme temperature variations, it is important to choose injection molded parts that can withstand the specific temperature range. Some materials, such as engineering thermoplastics, exhibit excellent high-temperature resistance, while others may be more suitable for low-temperature environments. Consideration should also be given to the potential for thermal expansion or contraction, as it can affect the dimensional stability and overall performance of the parts.

3. Chemical Resistance:

In industries where exposure to chemicals is common, it is critical to select injection molded parts that can resist chemical attack and degradation. Different materials have varying levels of chemical resistance, and it is important to choose a material that is compatible with the specific chemicals present in the application environment. Consideration should also be given to factors such as prolonged exposure, concentration, and frequency of contact with chemicals.

4. UV Stability:

For applications exposed to outdoor environments or intense UV radiation, selecting injection molded parts with UV stability is essential. UV radiation can cause material degradation, discoloration, or loss of mechanical properties over time. Materials with UV stabilizers or additives can provide enhanced resistance to UV radiation, ensuring the longevity and performance of the parts in outdoor or UV-exposed applications.

5. Mechanical Strength and Impact Resistance:

In applications where mechanical stress or impact resistance is critical, choosing injection molded parts with the appropriate mechanical properties is important. Materials with high tensile strength, impact resistance, or toughness can ensure that the parts can withstand the required loads, vibrations, or impacts without failure. Consideration should also be given to factors such as fatigue resistance, abrasion resistance, or flexibility, depending on the specific application requirements.

6. Compliance with Industry Standards:

When selecting injection molded parts for applications governed by industry standards or regulations, it is essential to ensure that the chosen parts comply with the required standards. This includes standards for dimensions, tolerances, safety, flammability, electrical properties, or specific performance criteria. Choosing parts that are certified or tested to meet the relevant industry standards helps ensure compliance and reliability in the intended application.

7. Environmental Considerations:

In today’s environmentally conscious landscape, considering the sustainability and environmental impact of injection molded parts is increasingly important. Choosing materials that are recyclable or biodegradable can align with sustainability goals. Additionally, evaluating factors such as energy consumption during manufacturing, waste reduction, or the use of environmentally friendly manufacturing processes can contribute to environmentally responsible choices.

8. Customization and Design Flexibility:

Lastly, the design flexibility and customization options offered by injection molded parts can be advantageous in meeting specific environmental or industry requirements. Injection molding allows for intricate designs, complex geometries, and the incorporation of features such as gaskets, seals, or mounting points. Customization options for color, texture, or surface finish can also be considered to meet specific branding or aesthetic requirements.

Considering these specific considerations when choosing injection molded parts for applications with varying environmental conditions or industry standards ensures that the selected parts are well-suited for their intended use, providing optimal performance, durability, and compliance with the required standards.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China manufacturer OEM Professional Injection Compression Molded LFGB Soft Silicone Rubber Parts  China manufacturer OEM Professional Injection Compression Molded LFGB Soft Silicone Rubber Parts
editor by CX 2024-01-07